1. To insert into nests in the block of cylinders dry semiloose leaves of radical bearings. |
2. To oil working surfaces of semiloose leaves and to establish on them a cranked shaft. |
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3. To establish together with the oiled semiloose leaves of a cover of radical bearings, arrows on covers of radical bearings should be directed towards a drive of camshafts (an arrow marks of radical covers are shown). |
4. To tighten bolts of covers of radical bearings the corresponding moment. |
5. By means of a set щупов to measure axial люфт a cranked shaft. Щуп it is established between a neck of a cranked shaft and persistent washers. The backlash size should be within the values specified in subsection 3.2.1. For backlash adjustment it is possible to establish persistent washers of a various thickness. |
6. To turn a cranked shaft, to check up, whether заедает it. If the shaft is turned very hardly or заедает, it is necessary to make dismantling and careful check. |
7. To oil cylinders and pistons with the piston rings established in appropriate way. |
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8. To establish knots the piston-rod in cylinders, compressing piston rings the special adaptation. Arrows on pistons to direct towards a system drive газораспределения (to переду the engine). |
9. To establish шатунные loose leaves and covers of rods, tightening bolts the corresponding moment. |
10. To check up axial люфт rods on шатунных necks. |
11. To establish in an aperture in a back part of a cranked shaft the bearing of a shaft of coupling. |
12. To take an old back sealing ring of a cranked shaft from a cover. To establish a cover on the block of cylinders. To grease with fresh engine oil working edges of a new sealing ring and to insert it into a cover by means of corresponding tubular оправки working edges inside. |
13. To establish a forward cover of the block of cylinders. |
14. To establish маслоотражатель and маслозаборную a tube with a new lining. |
15. To establish a new lining in flutes oil картера. |
16. To put hermetic on the sites interfaced to a cover of a sealing ring. |
17. To establish oil картер. |
18. To establish on a cranked shaft a flywheel, tightening bolts (a carving to oil) flywheel fastenings by the corresponding moment. |
19. By means of the adaptation to centre a coupling disk on a flywheel and to establish a leading part of coupling. |
20. To establish the gauge of position of a cranked shaft and the gauge of pressure of oil. |
21. To establish into place the oil pump and to tighten fastening bolts the corresponding moment. |
22. To establish the oil filter and the water pump. |
23. To establish on the block of cylinders a new lining. |
24. To turn a cranked shaft so that pistons were established in the middle of the course. |
25. To establish a head of the block of cylinders on the block of cylinders. |
26. To grease with a thin layer of engine oil a carving of bolts of fastening of a head of the block of cylinders, to establish them into place and to tighten the demanded moment in certain sequence (subsection 3.2.1 see). |
27. To grease with a thin layer of engine oil of a support of camshafts in a head and to establish into place camshafts. |
28. To grease with a thin layer of engine oil of a cover of bearings of camshafts and to establish them into place according to marks. Covers of bearings of a camshaft operating inlet valves have marks R1–R5, and covers of bearings of a camshaft operating final valves have marks L1–L5. Numbering of covers from outside a mechanism drive газораспределения. |
29. To establish the pipeline of giving of oil to cams of camshafts. |
30. Gradually and consistently to tighten nuts of fastening of covers of fastening of camshafts in certain sequence. By hand to tighten fastening nuts, turning them it is consecutive on 180 ° before contact of a cover with a head of the block of cylinders. Sequence of a tightening: L1 and R1, L5 and R5, L3 and R3. Then to screw up by hand other nuts of fastening of covers. |
31. To tighten nuts of fastening of covers the demanded moment, turning them on the same corner in the following sequence: L1 and R1, L5 and R5, L3 and R3, L2 and L4, R2 and R4. |
32. To check up that the cranked shaft is in position corresponding to installation of the piston of the cylinder 1 in the top dead point in a compression step, thus шпоночный the groove should be directed downwards.
The prevention On a chain газораспределительного the mechanism there are copper elements which are used for a correct arrangement of the mechanism газораспределения at chain installation.
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33. To lower a chain from above in a casing, thus a single copper link of a chain should be below. |
34. To insert шпонку into a groove of a cranked shaft. |
35. To establish a chain on an internal (big) asterisk, having combined thus a copper link of a chain with a label on an asterisk. |
36. To establish an asterisk on a cranked shaft, having combined a groove on an asterisk with шпонкой, thus the label on an asterisk should be strictly below. |
37. To insert from above into place bottom успокоитель chains and to screw its bolts which carving is covered by the means interfering unscrewing of bolts. |
38. To establish a hydraulic pusher натяжителя chains. |
39. To establish the lever натяжителя chains, a lever axis натяжителя and to fix its lock washer. |
40. To check up and if necessary to establish camshafts in a starting position. Camshafts should be in the position corresponding to installation of the piston of the cylinder 1 in top dead point in a step of compression, and adjusting ledges for asterisks should be on one line with the top edge of a head of the block of cylinders and are directed outside. |
41. To establish a chain on an asterisk of a final camshaft, having combined a label on an asterisk with the middle of a site of a chain between copper links of a chain. |
42. To establish an asterisk on a camshaft. Thus the label on an asterisk should be on one line with the top edge of a head of the block of cylinders and to be directed outside. To screw a bolt of fastening of an asterisk. |
43. To establish a chain on an asterisk of an inlet camshaft, having combined a label on an asterisk with the middle of a site of a chain between copper links of a chain. |
44. To establish an asterisk on a camshaft. Thus the label on an asterisk should be on one line with the top edge of a head of the block of cylinders and to be directed outside. |
45. To establish a gear wheel of a drive of the distributor of ignition on the right camshaft. |
46. To establish top успокоитель chains газораспределительного the mechanism. |
47. To turn a cranked shaft on some turns in a direction of working rotation of the engine. |
48. To check up position плунжера a hydraulic pusher. |
49. To turn a cranked shaft on two turns in a direction of working rotation of the engine and to check up labels on asterisks of camshafts which should be on one line with the top edge of a head of the block of cylinders and to be directed outside. |
50. To turn a cranked shaft on one turn in a direction of working rotation of the engine and to check up labels on asterisks of camshafts which should be on one line with the top edge of a head of the block of cylinders and to be directed to each other. |
51. To establish a chain of a drive of the oil pump on an asterisk of a cranked shaft, then to establish приводную an asterisk together with a chain on the oil pump. |
52. To establish натяжитель chains of the oil pump. |
53. To check up a condition of a sealing ring in the top cover of the distributive mechanism. If necessary to take an old sealing ring and, using tubular оправку, to establish a new ring working edges to the engine. |
54. To establish the top cover of the distributive mechanism with a new lining. |
55. To establish a cover of a head of the block of cylinders. |
56. To check up a condition of a sealing ring in the bottom cover of the distributive mechanism. If necessary to take an old sealing ring and, using tubular оправку, to establish a new ring working edges to the engine. |
57. To establish the bottom cover of the distributive mechanism with a new lining, without tightening fastening bolts. |
58. To establish on a cranked shaft a pulley of an auxiliary belt and to fix its old bolt, simultaneously aligning the bottom cover of the distributive mechanism, and definitively to tighten bolts of fastening of a cover. |
59. To unscrew from a pulley an old bolt and to screw in new, having tightened its demanded moment. |
60. To establish the mechanism of a tension of an auxiliary belt, thus a ledge on a back part of the mechanism of a tension should enter into a corresponding aperture in the block of cylinders of the engine. |
61. To establish spark plugs, the distributor of ignition and high-voltage wires. |
62. To establish the generator, to put on приводной a belt and to adjust its tension. |
63. To fill in in the engine engine oil. |